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Flexible insoles

Challenges with printing flexible NinjaFlex material

Posted on December 7, 2015

Over the past few weeks, we have made numerous attempts at printing the flexible NinjaFlex material on the FDM printers in the lab.  The two printers that we have tried to print on are the …

Posted in Archived Posts, Flexible insolesTagged buckling, print settings, temperature settings, TPE

Finding Support Structure of the flexible insole for dual-material printing

Posted on December 6, 2015

Flexible filaments can be up to 3 times more expensive than more common ABS or PLA filaments. In order to reduce manufacturing cost, we can use dual-material printers to print support structures with cheaper material …

Posted in Archived Posts, Flexible insolesTagged Boolean Operations, Dual-material printing, Large STL files

Insole Optimization Using Cura

Posted on November 18, 2015

Our group was a little delayed on running the 3D printing simulations in the provided Cura software due to difficulties with the 3D scanning of the foot that we experienced.  Now that we have a …

Posted in Archived Posts, Flexible insoles

Personalized Insole: 3D Scanning, Foot Casting, and Other Methods for Printing

Posted on November 9, 2015

On November 11th, Alex and I went to the wet lab inside of ME to meet with a graduate student in order to show us how to use the 3D scanner. Alex brought an insole …

Posted in Archived Posts, Flexible insolesTagged 3D scanner, CAD model, Challenges, Geomagic

Insole CAD Model, Flexible Printing Filament

Posted on November 2, 2015

A 3D scanner will be implemented (Tuesday, 11/3) to model the 3D foot sole shape to provide customized arch support to the insole. 3D scanning will be a part of the pre-processing phase on the …

Posted in Archived Posts, Flexible insolesTagged CAD, Design Plan

Shoe Insole Project Design Requirements

Posted on October 27, 2015

This project will consist of designing an insole for a shoe consisting of two materials, a flexible/soft material for cushion and a strong material for support. Our initial thoughts are to use FilaFlex, a thermoplastic …

Posted in Archived Posts, Flexible insoles

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